India is one of the largest scrap metal consuming markets in the world, with a vast number of small and medium-sized scrap yards and dismantling centers. Driven by the "Make in India" initiative and ongoing infrastructure development, domestic demand for finished steel continues to grow, accelerating the expansion of the scrap recycling industry. However, many recyclers still face challenges such as outdated equipment, low processing efficiency, and high labor costs.

Customer Pain Points

Our customer is a scrap recycling company located in an industrial zone in western India, specializing in processing industrial offcuts and light structural steel scrap. Before contacting us, they experienced the following key issues:

1. Insufficient shearing capacity – Their existing equipment lacked the cutting force to process thicker scrap, forcing them to sell high-value materials at lower prices.

2. Low production efficiency – The old machine had a slow shearing frequency, resulting in low output per shift and difficulty meeting stable supply requirements from steel mills.

3. High labor dependency – Low automation and complex operations required multiple skilled workers per shift, increasing both labor costs and safety risks.

4. Inconsistent output sizes – Processed scrap varied in length, reducing its value and making it less suitable for furnace charging.

Our Solution

To address these challenges, we recommended and supplied the Q43-3150 Hydraulic Metal Shear, a machine specifically designed for medium-sized scrap yards, offering a balanced combination of cutting force and operational efficiency.

Key Technical Specifications:

Why the Customer Chose Us

1. High shearing force – 3150 KN max force enables processing of light structural steel and industrial offcuts, significantly expanding the range of recyclable materials.

2. Uniform output size – Produces 80×80 mm or Φ 90 mm scrap, meeting the furnace feed requirements of major Indian steel mills and helping the customer achieve higher selling prices.

3. Fast shearing speed – 8–16 cuts per minute, greatly improving hourly output while reducing labor needs.

4. Rugged and durable design – The machine weighs approximately 13 tons, providing excellent stability and durability in hot and dusty environments typical of Indian scrap yards.

Our Strengths

With over 40 years of experience in hydraulic equipment manufacturing, we have a well-established production system and a dedicated team of engineers. We not only offer standard machines but also provide customized solutions based on the customer's scrap type, site conditions, and capacity requirements.

•  CE certified – Compliant with EU safety standards, with extensive export experience.

•  ISO9001 certified – Complete quality management system ensuring reliable production processes.

•  Professional engineering support – End-to-end technical assistance, from machine selection and installation to operator training.

•  Customization capability – Adjustable blade length, shearing frequency, output size, and more.

Project Results and Customer Feedback

The equipment was installed and commissioned within two weeks of delivery and has been operating continuously for over six months. The customer reports:

• Single-shift output increased by approximately 40%.

• A wider variety of scrap can now be processed, reducing raw material costs.

• Uniform output size has increased the selling price of processed scrap by about 15%.

• Simplified operation has reduced labor requirements by 2–3 workers per shift.

Project Summary

As India’s scrap recycling industry continues to grow rapidly, upgrading equipment is essential for recyclers to stay competitive. The Q43-3150 Metal Shear, with its powerful shearing capability, stable performance, and excellent value for money, is an ideal solution for medium-sized scrap yards aiming for efficient and reliable production.

If you are looking to improve your scrap processing efficiency and reduce operating costs, contact us to learn more about our equipment selection and customization options.